medium-lift launch vehicle
A medium-lift launch vehicle (MLV) is a rocket launch vehicle that is capable of lifting between by NASA classification or between by Russian classification of payload into low Earth orbit (LEO).50t payloads" An MLV is between small-lift laun ...
that can carry cargo and crew into Earth orbit, designed, manufactured and launched by American
aerospace
Aerospace is a term used to collectively refer to the atmosphere and outer space. Aerospace activity is very diverse, with a multitude of commercial, industrial and military applications. Aerospace engineering consists of aeronautics and astrona ...
company
SpaceX
Space Exploration Technologies Corp. (SpaceX) is an American spacecraft manufacturer, launcher, and a satellite communications corporation headquartered in Hawthorne, California. It was founded in 2002 by Elon Musk with the stated goal of ...
. It can also be used as an
expendable
''Expendable'' is a science fiction novel by the Canadian author James Alan Gardner, published in 1997 by HarperCollins Publishers under its various imprints.Avon Books; HarperCollins Canada; SFBC/AvoNova. Paperback edition 1997, Eos Books. It i ...
heavy-lift launch vehicle
A heavy-lift launch vehicle, HLV or HLLV, is an orbital launch vehicle capable of lifting between
(by NASA classification) or between (by Russian classification) into low Earth orbit (LEO).50t payloads" , operational heavy-lift launch vehicl ...
. The first Falcon 9 mission launched on 8 October 2012. In 2020 it became the first commercial rocket to ever launch humans to orbit and is currently the only such vehicle capable of doing so. It is the only U.S. rocket currently certified for transporting humans to the
International Space Station
The International Space Station (ISS) is the largest modular space station currently in low Earth orbit. It is a multinational collaborative project involving five participating space agencies: NASA (United States), Roscosmos (Russia), JAXA ...
. In 2020, it became the U.S. rocket with the most launches in history and with the best safety record, having suffered just one flight failure.
The rocket has two stages. The first (booster) stage carries the second stage and payload to a pre-determined altitude, after which the second stage lifts the payload to its ultimate destination. The
booster
Booster may refer to:
Amusement rides
* Booster (Fabbri ride), a pendulum ride
* Booster (HUSS ride), an evolution of the Breakdance ride
* Booster (KMG ride), a pendulum ride
Arts, entertainment, and media Fictional characters
* Booster, a cha ...
is capable of landing vertically to facilitate reuse. This feat was first achieved on flight 20 in December 2015. Since then, SpaceX has successfully landed boosters over 150 times. Individual boosters have flown as many as 15 flights. Both stages are powered by
SpaceX Merlin
Merlin is a family of rocket engines developed by SpaceX for use on its Falcon 1, Falcon 9 and Falcon Heavy launch vehicles. Merlin engines use RP-1 and liquid oxygen as rocket propellants in a Gas-generator cycle, gas-generator power cy ...
engines, using cryogenic
liquid oxygen
Liquid oxygen—abbreviated LOx, LOX or Lox in the aerospace, submarine and gas industries—is the liquid form of molecular oxygen. It was used as the oxidizer in the first liquid-fueled rocket invented in 1926 by Robert H. Goddard, an applica ...
and rocket-grade kerosene (
RP-1
RP-1 (alternatively, Rocket Propellant-1 or Refined Petroleum-1) is a highly refined form of kerosene outwardly similar to jet fuel, used as rocket fuel. RP-1 provides a lower specific impulse than liquid hydrogen (LH2), but is cheaper, is st ...
) as propellants.
The heaviest payloads flown to
geostationary transfer orbit
A geosynchronous transfer orbit or geostationary transfer orbit (GTO) is a type of geocentric orbit. Satellite, Satellites that are destined for geosynchronous orbit, geosynchronous (GSO) or geostationary orbit (GEO) are (almost) always put into ...
(GTO) were
Intelsat 35e
Intelsat 35e, also known as IS-35e is an Intelsat high-throughput (HTS) geostationary communications satellite designed and manufactured by Boeing Satellite Systems on the Boeing-702MP satellite bus. It was launched on 5 July 2017.
It is the ...
carrying , and
Telstar 19V
Telstar 19V ''(Telstar 19 Vantage)'' is a communication satellite in the Telstar series of the Canadian satellite communications company Telesat. It was built by SSL (company), Space Systems Loral (MAXAR) and is based on the SSL 1300, SSL-1300 bu ...
with . The former was launched into an advantageous super-synchronous transfer orbit, while the latter went into a lower-energy GTO, with an apogee well below the geostationary altitude. On 24 January 2021, Falcon 9 set a record for the most satellites launched by a single rocket, carrying 143 into orbit.
Falcon 9 is
human-rated
Human-rating certification, also known as man-rating or crew-rating, is the certification of a spacecraft or launch vehicle as capable of safely transporting humans. There is no one particular standard for human-rating a spacecraft or launch veh ...
for transporting NASA astronauts to the ISS. Falcon 9 is certified for the
National Security Space Launch
National Security Space Launch (NSSL) — formerly Evolved Expendable Launch Vehicle (EELV) from 1994 to 2019 — is a program of the United States Space Force (USSF) intended to assure access to space for United States Department of Defense and o ...
program and NASA
Launch Services Program
The NASA Launch Services Program (LSP) is responsible for procurement of launch services for NASA uncrewed missions and oversight of launch integration and launch preparation activity, providing added quality and mission assurance to meet program ...
as "Category 3", which can launch the most expensive, important, and complex NASA missions.
The rocket evolved through several versions. V1.0 flew from 2010–2013, V1.1 flew from 2013–2016, while V1.2 Full Thrust first launched in 2015, encompassing the Block 5 variant, is in operation since May 2018.
Development history
Conception and funding
In October 2005, SpaceX announced plans to launch Falcon 9 in the first half of 2007. The initial launch would not occur until 2010.
While SpaceX spent its own capital to develop its previous launcher, the
Falcon 1
Falcon 1 was a small-lift launch vehicle that was operated from 2006 to 2009 by SpaceX, an American aerospace manufacturer. On 28 September 2008, Falcon 1 became the first privately-developed fully liquid-fueled launch vehicle to go into orbit ...
, development of the Falcon 9 was accelerated by partial
NASA
The National Aeronautics and Space Administration (NASA ) is an independent agency of the US federal government responsible for the civil space program, aeronautics research, and space research.
NASA was established in 1958, succeeding t ...
funding and commitments to purchase flights once specific capabilities were demonstrated. Funding started with seed money from the
Commercial Orbital Transportation Services
Commercial Orbital Transportation Services (COTS) was a NASA program to coordinate the development of vehicles for the delivery of crew and cargo to the International Space Station by private companies. The program was announced on January 18, 200 ...
(COTS) program in 2006. The contract was structured as a
Space Act Agreement
Space Act Agreements (abbreviated SAA) are a type of legal agreement specified in the National Aeronautics and Space Act of 1958 (and subsequent congressional authorizations) that uniquely empowers the National Aeronautics and Space Administration ...
(SAA) "to develop and demonstrate commercial orbital transportation service", including the purchase of three demonstration flights. The overall contract award was US$278 million to provide three demonstration launches of Falcon 9 with the
SpaceX Dragon
American private space transportation company SpaceX has developed and produced several spacecraft named Dragon. The first family member, now referred to as Dragon 1, flew 23 cargo missions to the ISS between 2010 and 2020 before being retired ...
cargo spacecraft. Additional milestones were added later, raising the total contract value to US$396 million.
In 2008, SpaceX won a
Commercial Resupply Services
Commercial Resupply Services (CRS) are a series of flights awarded by NASA for the delivery of cargo and supplies to the International Space Station (ISS) on commercially operated spacecraft. The first CRS contracts were signed in 2008 and awarde ...
(CRS) contract in
NASA
The National Aeronautics and Space Administration (NASA ) is an independent agency of the US federal government responsible for the civil space program, aeronautics research, and space research.
NASA was established in 1958, succeeding t ...
's
Commercial Orbital Transportation Services
Commercial Orbital Transportation Services (COTS) was a NASA program to coordinate the development of vehicles for the delivery of crew and cargo to the International Space Station by private companies. The program was announced on January 18, 200 ...
(COTS) program to deliver cargo to ISS using Falcon 9/Dragon. Funds would be disbursed only after the demonstration missions were successfully and thoroughly completed. The contract totaled US$1.6 billion for a minimum of 12 missions to ferry supplies to and
from
From may refer to:
* From, a preposition
* From (SQL), computing language keyword
* From: (email message header), field showing the sender of an email
* FromSoftware, a Japanese video game company
* Full range of motion, the travel in a range of ...
ISS.
In 2011, SpaceX estimated that Falcon 9 v1.0 development costs were on the order of US$300 million. NASA estimated development costs of US$3.6 billion had a traditional
cost-plus contract
A cost-plus contract, also termed a cost plus contract, is a contract such that a contractor is paid for all of its allowed expenses, ''plus'' additional payment to allow for a profit. A 2011 NASA report "estimated that it would have cost the agency about US$4 billion to develop a rocket like the Falcon 9 booster based upon NASA's traditional contracting processes" while "a more commercial development" approach might have allowed the agency to pay only US$1.7 billion".
In 2014, SpaceX released combined development costs for Falcon 9 and Dragon. NASA provided US$396 million, while SpaceX provided over US$450 million.
Congressional testimony by SpaceX in 2017 suggested that the unusual NASA process of "setting only a high-level requirement for cargo transport to the space station
hile
Hile ( ne, हिले) is a hill town located in the Eastern Part of Nepal, 13 km north of the regional center of Dhankuta Bazar. At an elevation of 1948 meters, it is the main route to other hilly districts like Bhojpur and Sankhuwasabh ...
leaving the details to industry" had allowed SpaceX to complete the task at a substantially lower cost. "According to NASA's own independently verified numbers, SpaceX's development costs of both the Falcon 1 and Falcon 9 rockets were estimated at approximately $390 million in total."
Development
SpaceX originally intended to follow its Falcon 1 launch vehicle with an intermediate capacity vehicle, Falcon 5. In 2005, SpaceX announced that it was instead proceeding with Falcon 9, a "fully reusable heavy-lift launch vehicle", and had already secured a government customer. Falcon 9 was described as capable of launching approximately to low Earth orbit and was projected to be priced at $27,000,000 USD per flight with a
payload fairing
A payload fairing is a nose cone used to protect a spacecraft payload against the impact of dynamic pressure and aerodynamic heating during launch through an atmosphere. An additional function on some flights is to maintain the cleanroom environm ...
and US$35 million with a fairing. SpaceX also announced a heavy version of Falcon 9 with a payload capacity of approximately . Falcon 9 was intended to support LEO and GTO missions, as well as crew and cargo missions to ISS.
Testing
The original NASA COTS contract called for the first demonstration flight in September 2008, and the completion of all three demonstration missions by September 2009. In February 2008, the date slipped into the first quarter of 2009. According to Musk, complexity and
Cape Canaveral
, image = cape canaveral.jpg
, image_size = 300
, caption = View of Cape Canaveral from space in 1991
, map = Florida#USA
, map_width = 300
, type =Cape
, map_caption = Location in Florida
, location ...
regulatory requirements contributed to the delay.
The first multi-engine test (two engines firing simultaneously, connected to the first stage) was completed in January 2008. Successive tests led to a 178 second (mission length), nine engine test-fire in November 2008. In October 2009, the first flight-ready all-engine test fire was at its test facility in McGregor, Texas. In November, SpaceX conducted the initial second stage test firing, lasting forty seconds. In January 2010, a 329 second (mission length) orbit-insertion firing of the second stage was conducted at McGregor.
The elements of the stack arrived at the launch site for integration at the beginning of February, 2010. The flight stack went vertical at
Space Launch Complex 40
Space Launch Complex 40 (SLC-40), previously Launch Complex 40 (LC-40) is a launch pad for rockets located at the north end of Cape Canaveral Space Force Station, Florida.
The launch pad was used by the United States Air Force for 55 Titan III a ...
,
Cape Canaveral
, image = cape canaveral.jpg
, image_size = 300
, caption = View of Cape Canaveral from space in 1991
, map = Florida#USA
, map_width = 300
, type =Cape
, map_caption = Location in Florida
, location ...
, and in March, SpaceX performed a static fire test, where the first stage was fired without launch. The test was aborted at T−2 due to a failure in the high-pressure helium pump. All systems up to the abort performed as expected, and no additional issues needed addressing. A subsequent test on 13 March fired the first-stage engines for 3.5 seconds.
Production
In December 2010, the SpaceX production line manufactured a Falcon 9 (and Dragon spacecraft) every three months. By September 2013, SpaceX's total manufacturing space had increased to nearly , in order to achieve a production rate of 40 rocket cores annually. The factory was producing one Falcon 9 per month as of November 2013.
By February 2016 the production rate for Falcon 9 cores had increased to 18 per year, and the number of first stage cores that could be assembled at one time reached six.
Since 2018, SpaceX has routinely reused first stages, reducing the demand for new cores. In 2021, SpaceX performed 31 F9 launches, using only two new boosters. It successfully recovered the booster on all but one flight. The Hawthorne factory produces one (expendable) second stage for each launch.
Launch history
Notable flights
* Flight 1,
Dragon Spacecraft Qualification Unit
The Dragon Spacecraft Qualification Unit (Dragon C100) was a boilerplate version of the Dragon spacecraft manufactured by SpaceX. After using it for ground tests to rate Dragon's shape and mass in various tests, SpaceX launched it into low Earth ...
— June 2010, first flight of Falcon 9 and first test of
Dragon
A dragon is a reptilian legendary creature that appears in the folklore of many cultures worldwide. Beliefs about dragons vary considerably through regions, but dragons in western cultures since the High Middle Ages have often been depicted as ...
,
* Flight 3,
Dragon C2+
SpaceX COTS Demo Flight 2 (COTS 2), also known as Dragon C2+, was the second test-flight for SpaceX's uncrewed Cargo Dragon spacecraft. It launched in May 2012 on the third flight of the company's two-stage Falcon 9 launch vehicle. The flight ...
— first cargo delivery to the
International Space Station
The International Space Station (ISS) is the largest modular space station currently in low Earth orbit. It is a multinational collaborative project involving five participating space agencies: NASA (United States), Roscosmos (Russia), JAXA ...
,
* Flight 4, CRS-1 — first operational cargo mission to the
ISS
The International Space Station (ISS) is the largest modular space station currently in low Earth orbit. It is a multinational collaborative project involving five participating space agencies: NASA (United States), Roscosmos (Russia), JAXA (J ...
, and the first demonstration of the rocket's engine-out capability due to the failure of a first-stage
Merlin
Merlin ( cy, Myrddin, kw, Marzhin, br, Merzhin) is a mythical figure prominently featured in the legend of King Arthur and best known as a mage, with several other main roles. His usual depiction, based on an amalgamation of historic and le ...
engine,
* Flight 6,
CASSIOPE
Cascade, Smallsat and Ionospheric Polar Explorer (CASSIOPE), is a Canadian Space Agency (CSA) multi-mission satellite operated by the University of Calgary. The mission development and operations from launch to February 2018 was funded through CS ...
Vandenberg AFB
Vandenberg Space Force Base , previously Vandenberg Air Force Base, is a United States Space Force Base in Santa Barbara County, California. Established in 1941, Vandenberg Space Force Base is a space launch base, launching spacecraft from th ...
SES-8
SES-8 is a geostationary Communications satellite operated by SES S.A. SES-8 was successfully launched on SpaceX Falcon 9 v1.1 on 3 December 2013, 22:41:00 UTC.
It was the first flight of any SpaceX launch vehicle to a supersynchronous tran ...
— first launch to
Geosynchronous transfer orbit
A geosynchronous transfer orbit or geostationary transfer orbit (GTO) is a type of geocentric orbit. Satellites that are destined for geosynchronous (GSO) or geostationary orbit (GEO) are (almost) always put into a GTO as an intermediate step f ...
Deep Space Climate Observatory
Deep Space Climate Observatory (DSCOVR; formerly known as Triana, unofficially known as GoreSat) is a National Oceanic and Atmospheric Administration (NOAA) space weather, space climate, and Earth observation satellite. It was launched by Space ...
(DSCOVR) — first
hyperbolic
Hyperbolic is an adjective describing something that resembles or pertains to a hyperbola (a curve), to hyperbole (an overstatement or exaggeration), or to hyperbolic geometry.
The following phenomena are described as ''hyperbolic'' because they ...
mission, injecting spacecraft into L1 point,
* Flight 19,
CRS-7
SpaceX CRS-7, also known as SpX-7, was a private American Commercial Resupply Service mission to the International Space Station, contracted to NASA, which launched and failed on June 28, 2015. It disintegrated 139 seconds into the flight aft ...
— total loss of mission due to structural failure and helium overpressure in the second stage,
* Flight 20, Orbcomm OG-2 — first vertical landing of an orbital-class rocket,
* Flight 23, CRS-8 — first landing vertically achieved on an
autonomous spaceport drone ship
An autonomous spaceport drone ship (ASDS) is an ocean-going vessel derived from a deck barge, outfitted with station-keeping engines and a large landing platform and is autonomously controlled when on station for a landing. Construction of ...
at sea,
*
AMOS-6
AMOS-6 was an Israeli communications satellite, one of the Spacecom AMOS series, that was built by Israel Aerospace Industries (IAI), a defense and aerospace company.
AMOS-6 was intended to be launched on flight 29 of a SpaceX Falcon 9 to ...
— total vehicle and payload loss prior to
static fire
Launch vehicle system tests assess the readiness of a launch system to safely reach orbit. Launch vehicles undergo system tests before they launch. A wet dress rehearsal (WDR) and a more extensive static fire tests a fully assembled launch vehicl ...
test (would have been Flight 29),
* Flight 30,
CRS-10
SpaceX CRS-10, also known as SpX-10, was a SpaceX Dragon, Dragon Commercial Resupply Services, Commercial Resupply Service mission to the International Space Station (ISS) which launched on 19 February 2017. The mission was contracted by NASA as ...
— first launch from
LC-39A
Launch Complex 39A (LC-39A) is the first of Launch Complex 39's three launch pads, located at NASA's Kennedy Space Center in Merritt Island, Florida. The pad, along with Launch Complex 39B, were first designed for the Saturn V launch vehicle. Ty ...
at the
Kennedy Space Center
The John F. Kennedy Space Center (KSC, originally known as the NASA Launch Operations Center), located on Merritt Island, Florida, is one of the National Aeronautics and Space Administration's (NASA) ten field centers. Since December 1968 ...
,
* Flight 32,
SES-10
SES-10, is a geostationary communications satellite awarded in February 2014, owned and operated by SES S.A. and designed and manufactured by Airbus Defence and Space on the Eurostar-3000 satellite bus. It is positioned at the 67° West posi ...
— first reflight of a previously flown orbital class booster (
B1021
A Falcon 9 first-stage booster is a reusable rocket booster used on the Falcon 9 and Falcon Heavy orbital launch vehicles manufactured by SpaceX. The manufacture of first-stage booster constitutes about 60% of the launch price of a single exp ...
, previously used for
SpaceX CRS-8
SpaceX CRS-8, also known as SpX-8, was a Commercial Resupply Service mission to the International Space Station (ISS) which was launched on April 8, 2016, at 20:43 UTC. It was the 23rd flight of a Falcon 9 rocket, the tenth flight of a ...
), first recovery of a fairing,
* Flight 41,
X-37B
The Boeing X-37, also known as the Orbital Test Vehicle (OTV), is a reusable robotic spacecraft. It is boosted into space by a launch vehicle, then re-enters Earth's atmosphere and lands as a spaceplane. The X-37 is operated by the United State ...
spaceplane
A spaceplane is a vehicle that can fly and glide like an aircraft in Earth's atmosphere and maneuver like a spacecraft in outer space. To do so, spaceplanes must incorporate features of both aircraft and spacecraft. Orbital spaceplanes ten ...
,
* Flight 54
Bangabandhu-1
The Bangabandhu Satellite-1 (''Bangabandhu-1'') is the first Bangladeshi geostationary communications and broadcasting satellite. It is named after the father of the nation, Bangabandhu Sheikh Mujibur Rahman. It was manufactured by Thales Aleni ...
— the first flight of the Block 5 version,
* Flight 58
Telstar 19V
Telstar 19V ''(Telstar 19 Vantage)'' is a communication satellite in the Telstar series of the Canadian satellite communications company Telesat. It was built by SSL (company), Space Systems Loral (MAXAR) and is based on the SSL 1300, SSL-1300 bu ...
Crew Dragon Demo-1
Crew Dragon Demo-1 (officially Crew Demo-1, SpaceX Demo-1, or Demonstration Mission-1) was the first orbital test of the SpaceX Dragon 2 , Dragon 2 spacecraft. This first spaceflight was an uncrewed mission that launched on 2 March 2019 at 07 ...
— first launch of the
Crew Dragon
Dragon 2 is a class of partially reusable spacecraft developed and manufactured by American aerospace manufacturer SpaceX, primarily for flights to the International Space Station (ISS). SpaceX has also launched private missions such as Insp ...
(did not carry astronauts),
* Flight 72,
RADARSAT Constellation
The RADARSAT Constellation Mission (RCM) is a three-spacecraft fleet of Earth observation satellites operated by the Canadian Space Agency. The RCM's goal is to provide data for climate research and commercial applications including oil exploratio ...
— the most valuable commercial payload put into orbit,
* Flight 81 — a
Starlink
Starlink is a satellite internet constellation operated by SpaceX, providing satellite Internet access coverage to 45 countries. It also aims for global mobile phone service after 2023. SpaceX started launching Starlink satellites in 2019. As ...
launch, was a successful flight, but had the first recovery failure of a previously flown and recovered booster,
* Flight 83 — a successful
Starlink
Starlink is a satellite internet constellation operated by SpaceX, providing satellite Internet access coverage to 45 countries. It also aims for global mobile phone service after 2023. SpaceX started launching Starlink satellites in 2019. As ...
launch, saw the first failure of a Merlin 1D first-stage engine during ascent, and the second ascent engine failure on the rocket following CRS-1 on flight 4,
* Flight 85,
Crew Dragon Demo-2
Crew Dragon Demo-2 (officially Crew Demo-2, SpaceX Demo-2, or Demonstration Mission-2) was the first crewed test flight of the Crew Dragon spacecraft. The spacecraft, named '' Endeavour'', launched on 30 May 2020 on a Falcon 9 booster, and carr ...
— the first crewed launch of the Crew Dragon, carrying two astronauts,
* Flight 98,
Crew-1
SpaceX Crew-1 (was also known as USCV-1 or simply Crew-1) was the first operational crewed flight of a Crew Dragon spacecraft, and the maiden flight of the Crew Dragon ''Resilience'' spacecraft. It was also the second crewed orbital flight l ...
— the first crewed operational launch of the Crew Dragon, holding the record for the longest spaceflight by a U.S. crew vehicle,
* Flight 101,
CRS-21
SpaceX CRS-21, also known as SpX-21, was a Commercial Resupply Service mission to the International Space Station which launched on 6 December 2020. The mission was contracted by NASA and was flown by SpaceX using a Cargo Dragon 2. This was t ...
— the first launch of the Cargo Dragon 2, an uncrewed variant of the Crew Dragon,
* Flight 106, Transporter-1 — the first dedicated smallsat rideshare launch, set the record of the most satellites launched on a single launch with 143 satellites, surpassing the previous record of 108 satellites held by the November 17, 2018 launch of an
Antares
Antares is the brightest star in the constellation of Scorpius. It has the Bayer designation α Scorpii, which is Latinised to Alpha Scorpii. Often referred to as "the heart of the scorpion", Antares is flanked by σ Scorpii and τ S ...
,
* Flight 108 — a routine
Starlink
Starlink is a satellite internet constellation operated by SpaceX, providing satellite Internet access coverage to 45 countries. It also aims for global mobile phone service after 2023. SpaceX started launching Starlink satellites in 2019. As ...
launch which experienced early shut-down of a first-stage Merlin 1D engine during ascent due to damage, but still delivered the payload to the target orbit,
* Flight 126,
Inspiration4
Inspiration4 (stylized as Inspirati④n) was a 2021 human spaceflight operated by SpaceX on behalf of Shift4 Payments CEO Jared Isaacman. The mission launched the Crew Dragon ''Resilience'' on 16 September 2021 at 00:02:56 UTC from Kennedy Sp ...
— the first orbital spaceflight of an all-private crew,
* Flight 129,
DART
Dart or DART may refer to:
* Dart, the equipment in the game of darts
Arts, entertainment and media
* Dart (comics), an Image Comics superhero
* Dart, a character from ''G.I. Joe''
* Dart, a ''Thomas & Friends'' railway engine character
* Dar ...
— first planetary defenses mission against
near-Earth objects
A near-Earth object (NEO) is any small Solar System body whose orbit brings it into proximity with Earth. By convention, a Solar System body is a NEO if its closest approach to the Sun (perihelion) is less than 1.3 astronomical units (AU). ...
,
* Flight 134,
CRS-24
SpaceX CRS-24, also known as SpX-24, was a Commercial Resupply Service mission to the International Space Station launched on 21 December 2021, at 10:07:08 UTC. The mission is contracted by NASA and is flown by SpaceX using a Cargo Dragon. ...
— the 100th successful vertical landing of an orbital-class rocket, on the sixth anniversary of the first landing in 2015,
* Flight 199 — heaviest confirmed Block 5 payload of , 56
Starlink
Starlink is a satellite internet constellation operated by SpaceX, providing satellite Internet access coverage to 45 countries. It also aims for global mobile phone service after 2023. SpaceX started launching Starlink satellites in 2019. As ...
LOX
Liquid oxygen—abbreviated LOx, LOX or Lox in the aerospace, submarine and gas industries—is the liquid form of molecular oxygen. It was used as the oxidizer in the first liquid-fueled rocket invented in 1926 by Robert H. Goddard, an applica ...
/
RP-1
RP-1 (alternatively, Rocket Propellant-1 or Refined Petroleum-1) is a highly refined form of kerosene outwardly similar to jet fuel, used as rocket fuel. RP-1 provides a lower specific impulse than liquid hydrogen (LH2), but is cheaper, is st ...
-powered launch vehicle.
Engine
Both stages are equipped with
Merlin 1D
Merlin is a family of rocket engines developed by SpaceX for use on its Falcon 1, Falcon 9 and Falcon Heavy launch vehicles. Merlin engines use RP-1 and liquid oxygen as rocket propellants in a gas-generator power cycle. The Merlin eng ...
rocket engines. Every Merlin engine produces of thrust. They use a
pyrophoric
A substance is pyrophoric (from grc-gre, πυροφόρος, , 'fire-bearing') if it ignites spontaneously in air at or below (for gases) or within 5 minutes after coming into contact with air (for liquids and solids). Examples are organolith ...
mixture of
triethylaluminum
Triethylaluminium is one of the simplest examples of an organoaluminium compound. Despite its name it has the formula Al2( C2H5)6 (abbreviated as Al2Et6 or TEA), as it exists as a dimer. This colorless liquid is pyrophoric. It is an industrially ...
-
triethylborane
Triethylborane (TEB), also called triethylboron, is an organoborane (a compound with a B–C bond). It is a colorless pyrophoric liquid. Its chemical formula is or , abbreviated . It is soluble in organic solvents tetrahydrofuran and hexane.
Pr ...
(TEA-TEB) as an engine igniter.
The booster stage has 9 engines, arranged in a conifguration that SpaceX calls
Octaweb
Falcon 9 v1.1 was the second version of SpaceX's Falcon 9 orbital spaceflight, orbital launch vehicle. The rocket was New product development, developed in 2011–2013, made its Falcon 9 Flight 6, maiden launch in September 2013, and its Falcon ...
. The second stage of the Falcon 9 has 1
Merlin 1D Vacuum
Merlin is a family of rocket engines developed by SpaceX for use on its Falcon 1, Falcon 9 and Falcon Heavy launch vehicles. Merlin engines use RP-1 and liquid oxygen as rocket propellants in a gas-generator power cycle. The Merlin eng ...
engine version.
Falcon 9 is capable of losing up to 2 engines and still complete the mission by burning the remaining engines longer.
The Merlin 1D engines can vector thrust to adjust trajectory.
Each Merlin rocket engine is controlled by three
voting
Voting is a method by which a group, such as a meeting or an electorate, can engage for the purpose of making a collective decision or expressing an opinion usually following discussions, debates or election campaigns. Democracies elect holde ...
computers, each having 2 CPUs which constantly check the other 2 in the trio.
Tanks
The propellant tank walls and domes are made from
aluminium–lithium alloy
Aluminium–lithium alloys (Al–Li alloys) are a set of alloys of aluminium and lithium, often also including copper and zirconium. Since lithium is the least dense elemental metal, these alloys are significantly less dense than aluminium. Commerc ...
. SpaceX uses an all friction-stir welded tank, for its strength and reliability. The second stage tank is a shorter version of the first stage tank. It uses most of the same tooling, material, and manufacturing techniques.
The F9 interstage, which connects the upper and lower stages, is a carbon-fibre aluminium-core composite structure that holds reusable separation
collet
A collet is a segmented sleeve, band or ''collar''. One of the two radial surfaces of a collet is usually tapered (i.e a truncated cone) and the other is cylindrical. The term ''collet'' commonly refers to a type of chuck that uses collets t ...
s and a pneumatic pusher system. The original stage separation system had twelve attachment points, reduced to three for v1.1.
Fairing
Falcon 9 uses a
payload fairing
A payload fairing is a nose cone used to protect a spacecraft payload against the impact of dynamic pressure and aerodynamic heating during launch through an atmosphere. An additional function on some flights is to maintain the cleanroom environm ...
(nose cone) to protect (non-Dragon) satellites during launch. The fairing is long, in diameter, weighs approximately 1900 kg, and is constructed of carbon fiber skin overlaid on an aluminum honeycomb core. SpaceX designed and fabricates fairings in Hawthorne. Testing was completed at NASA's
Plum Brook Station
NASA John H. Glenn Research Center at Lewis Field is a NASA center within the cities of Brook Park and Cleveland between Cleveland Hopkins International Airport and the Rocky River Reservation of Cleveland Metroparks, with a subsidiary facilit ...
facility in spring 2013 where the acoustic shock and mechanical vibration of launch, plus
electromagnetic
In physics, electromagnetism is an interaction that occurs between particles with electric charge. It is the second-strongest of the four fundamental interactions, after the strong force, and it is the dominant force in the interactions of a ...
static discharge
Electrostatic discharge (ESD) is a sudden and momentary flow of electric current between two electrically charged objects caused by contact, an electrical short or dielectric breakdown. A buildup of static electricity can be caused by tribochargin ...
conditions, were simulated on a full-size test article in a
vacuum chamber
A vacuum chamber is a rigid enclosure from which air and other gases are removed by a vacuum pump. This results in a low-pressure environment within the chamber, commonly referred to as a vacuum. A vacuum environment allows researchers to condu ...
. Since 2019, fairings are designed to re-enter the Earth's atmosphere and are reused for future missions.
Control systems
SpaceX uses multiple redundant
flight computers
Flight or flying is the process by which an object moves through a space without contacting any planetary surface, either within an atmosphere (i.e. air flight or aviation) or through the vacuum of outer space (i.e. spaceflight). This can be ...
in a
fault-tolerant design
Fault tolerance is the property that enables a system to continue operating properly in the event of the failure of one or more faults within some of its components. If its operating quality decreases at all, the decrease is proportional to the ...
. The software runs on
Linux
Linux ( or ) is a family of open-source Unix-like operating systems based on the Linux kernel, an operating system kernel first released on September 17, 1991, by Linus Torvalds. Linux is typically packaged as a Linux distribution, which ...
and is written in
C++
C++ (pronounced "C plus plus") is a high-level general-purpose programming language created by Danish computer scientist Bjarne Stroustrup as an extension of the C programming language, or "C with Classes". The language has expanded significan ...
. For flexibility,
commercial off-the-shelf
Commercial off-the-shelf or commercially available off-the-shelf (COTS) products are packaged or canned (ready-made) hardware or software, which are adapted aftermarket to the needs of the purchasing organization, rather than the commissioning of ...
parts and system-wide ''radiation-tolerant'' design are used instead of rad-hardened parts. Each stage has stage-level flight computers, in addition to the Merlin-specific engine controllers, of the same fault-tolerant triad design to handle stage control functions. Each engine microcontroller CPU runs on a
PowerPC
PowerPC (with the backronym Performance Optimization With Enhanced RISC – Performance Computing, sometimes abbreviated as PPC) is a reduced instruction set computer (RISC) instruction set architecture (ISA) created by the 1991 Apple Inc., App ...
architecture.
Legs/fins
Boosters that will be deliberately expended do not have legs or fins. Recoverable boosters include four extensible landing legs attached around the base. To control the core's descent through the atmosphere, SpaceX uses
grid fins
Grid fins (or lattice fins) are a type of flight control surface used on rockets and bombs, sometimes in place of more conventional control surfaces, such as planar fins. They were developed in the 1950s by a team led by and used since the 197 ...
that deploy from the vehicle moments after stage separation.
Versions
V1.0 flew five successful orbital launches from 2010–2013. The much larger V1.1 made its first flight in September 2013. The demonstration mission carried a small primary payload, the
CASSIOPE
Cascade, Smallsat and Ionospheric Polar Explorer (CASSIOPE), is a Canadian Space Agency (CSA) multi-mission satellite operated by the University of Calgary. The mission development and operations from launch to February 2018 was funded through CS ...
satellite. Larger payloads followed, starting with the launch of the
SES-8
SES-8 is a geostationary Communications satellite operated by SES S.A. SES-8 was successfully launched on SpaceX Falcon 9 v1.1 on 3 December 2013, 22:41:00 UTC.
It was the first flight of any SpaceX launch vehicle to a supersynchronous tran ...
GEO
Geo- is a prefix derived from the Greek word ''γη'' or ''γαια'', meaning "earth", usually in the sense of "ground or land”.
GEO or Geo may also refer to:
Arts, entertainment, and media
* ''GEO'' (magazine), a popular scientific magazine ...
communications satellite
A communications satellite is an artificial satellite that relays and amplifies radio telecommunication signals via a transponder; it creates a communication channel between a source transmitter and a receiver at different locations on Earth. C ...
. Both v1.0 and v1.1 used
expendable launch vehicle
An expendable launch system (or expendable launch vehicle/ELV) is a launch vehicle that can be launched only once, after which its components are either destroyed during reentry or discarded in space. ELVs typically consist of several rocket sta ...
s (ELVs). The
Falcon 9 Full Thrust
Falcon 9 Full Thrust (also known as Falcon 9 v1.2, with variants Block 1 to Block 5) is a partially reusable medium-lift launch vehicle, designed and manufactured by SpaceX. Designed in 2014–2015, Falcon 9 Full Thrust began launch operations ...
made its first flight in December 2015. The first stage of the Full Thrust version was reusable. The current version, known as
Falcon 9 Block 5
Falcon 9 Block 5 is a Reusable launch system#Partial reusable launch systems, partially reusable two-stage-to-orbit medium-lift launch vehicle designed and manufactured in the United States by SpaceX. It is the fifth version of Falcon 9 Full Thr ...
, made its first flight in May 2018.
V1.0
F9 v1.0 was an expendable launch vehicle developed from 2005–2010. It flew for the first time in 2010. V1.0 made five flights, after which it was retired. The first stage was powered by nine
Merlin 1C
Merlin is a family of rocket engines developed by SpaceX for use on its Falcon 1, Falcon 9 and Falcon Heavy launch vehicles. Merlin engines use RP-1 and liquid oxygen as rocket propellants in a gas-generator power cycle. The Merlin eng ...
engines arranged in a 3 × 3 grid. Each had a sea-level thrust of for a total liftoff thrust of about . The second stage was powered by a single Merlin 1C engine modified for vacuum operation, with an
expansion ratio The expansion ratio of a liquefied and cryogenic substance is the volume of a given amount of that substance in liquid form compared to the volume of the same amount of substance in gaseous form, at room temperature and normal atmospheric pressur ...
of 117:1 and a nominal burn time of 345 seconds. Gaseous N thrusters were used on the second-stage as a
reaction control system
A reaction control system (RCS) is a spacecraft system that uses thrusters to provide attitude control and translation. Alternatively, reaction wheels are used for attitude control. Use of diverted engine thrust to provide stable attitude contr ...
(RCS).
Early attempts to add a lightweight
thermal protection system
Atmospheric entry is the movement of an object from outer space into and through the gases of an atmosphere of a planet, dwarf planet, or natural satellite. There are two main types of atmospheric entry: ''uncontrolled entry'', such as the entr ...
to the booster stage and parachute recovery were not successful.
In 2011, SpaceX began a formal development program for a
reusable Falcon 9
SpaceX is private spaceflight, privately funding the development of Orbital spaceflight, orbital spacecraft, launch systems that can be reusable launch vehicle, reused many times, in a manner similar to the reusability of aircraft. SpaceX has ...
, initially focusing on the first stage.
V1.1
V1.1 is 60% heavier with 60% more thrust than v1.0. Its nine (more powerful) Merlin 1D engines were rearranged into an "octagonal" pattern that SpaceX called ''Octaweb''. This is designed to simplify and streamline manufacturing. The fuel tanks were 60% longer, making the rocket more susceptible to
bending
In applied mechanics, bending (also known as flexure) characterizes the behavior of a slender structural element subjected to an external load applied perpendicularly to a longitudinal axis of the element.
The structural element is assumed to ...
during flight.
The v1.1 first stage offered a total sea-level thrust at liftoff of , with the engines burning for a nominal 180 seconds, while stage thrust rises to as the booster climbs out of the atmosphere.
The stage separation system was redesigned to reduce the number of attachment points from twelve to three, and the vehicle had upgraded avionics and software.
These improvements increased the payload capability from to . SpaceX president
Gwynne Shotwell
Gwynne Shotwell ( Rowley; born November 23, 1963) is an American businesswoman and engineer. She is the president and chief operating officer of SpaceX, an American space transportation company, where she is responsible for day-to-day operation ...
stated the v1.1 had about 30% more payload capacity than published on its price list, with the extra margin reserved for returning stages via powered re-entry.
Development testing of the first stage was completed in July 2013. First launch came in September 2013.
The second stage igniter propellant lines were later insulated to better support in-space restart following long coast phases for orbital trajectory maneuvers. Four extensible carbon fiber/aluminum
honeycomb
A honeycomb is a mass of Triangular prismatic honeycomb#Hexagonal prismatic honeycomb, hexagonal prismatic Beeswax, wax cells built by honey bees in their beehive, nests to contain their larvae and stores of honey and pollen.
beekeeping, Beekee ...
landing legs were included on later flights where landings were attempted.
SpaceX pricing and payload specifications published for v1.1 included about 30% more performance than the published price list indicated; SpaceX reserved the additional performance to perform reusability testing. Many engineering changes to support reusability and recovery of the first stage were made for v1.1.
V1.2/Full thrust
The v1.2 upgrade, also known as Full Thrust (FT), made major changes. It added cryogenic propellant cooling to increase density allowing 17% higher thrust, improved the stage separation system, stretched the second stage to hold additional propellant, and strengthened struts for holding helium bottles believed to have been involved with the failure of flight 19. It offered a reusable first stage. Plans to reuse the second-stage were abandoned as the weight of a heat shield and other equipment would reduce payload too much. The reusable booster was developed using systems and software tested on the Falcon 9 prototypes.
The Autonomous Flight Safety System (AFSS) replaced the ground-based mission flight control personnel and equipment. AFSS offered on-board Positioning, Navigation and Timing sources and decision logic. The benefits of AFSS included increased public safety, reduced reliance on range infrastructure, reduced range spacelift cost, increased schedule predictability and availability, operational flexibility, and launch slot flexibility".
FT's capacity allowed SpaceX to choose between increasing payload, decreasing launch price, or both.
Its first successful landing came in December 2015 and the first reflight in March 2017. In February 2017,
CRS-10
SpaceX CRS-10, also known as SpX-10, was a SpaceX Dragon, Dragon Commercial Resupply Services, Commercial Resupply Service mission to the International Space Station (ISS) which launched on 19 February 2017. The mission was contracted by NASA as ...
launch was the first operational launch utilizing AFSS. All SpaceX launches after 16 March used AFSS. A 25 June mission carried the second batch of ten
Iridium NEXT
The Iridium satellite constellation provides L band voice and data information coverage to satellite phones, pagers and integrated transceivers over the entire surface of Earth. Iridium Communications owns and operates the constellation, additio ...
satellites, for which the aluminium
grid fin
Grid fins (or lattice fins) are a type of flight control surface used on rockets and bombs, sometimes in place of more conventional control surfaces, such as planar fins. They were developed in the 1950s by a team led by and used since the 197 ...
s were replaced by larger
titanium
Titanium is a chemical element with the symbol Ti and atomic number 22. Found in nature only as an oxide, it can be reduced to produce a lustrous transition metal with a silver color, low density, and high strength, resistant to corrosion in ...
versions, to improve control authority, and heat tolerance during
re-entry
Atmospheric entry is the movement of an object from outer space into and through the gases of an atmosphere of a planet, dwarf planet, or natural satellite. There are two main types of atmospheric entry: ''uncontrolled entry'', such as the entr ...
.
Block 4
In 2017, SpaceX started including incremental changes, internally dubbed Block 4. Initially, only the second stage was modified to Block 4 standards, flying on top of a Block 3 first stage for three missions: NROL-76 and Inmarsat-5 F5 in May 2017, and
Intelsat 35e
Intelsat 35e, also known as IS-35e is an Intelsat high-throughput (HTS) geostationary communications satellite designed and manufactured by Boeing Satellite Systems on the Boeing-702MP satellite bus. It was launched on 5 July 2017.
It is the ...
in July 2017. Block 4 was described as a transition between the Full Thrust v1.2 Block 3 and Block 5. It includes incremental engine thrust upgrades leading to Block 5. The maiden flight of the full Block 4 design (first and second stages) was the
SpaceX CRS-12
SpaceX CRS-12, also known as SpX-12, was a Commercial Resupply Services mission to the International Space Station launched on 14 August 2017. The mission was contracted by NASA and was flown by SpaceX using a new Dragon capsule. The Falcon 9 ...
mission on 14 August.
Block 5
In October 2016, Musk described Block 5 as coming with "a lot of minor refinements that collectively are important, but uprated thrust and improved legs are the most significant". In January 2017, Musk added that Block 5 "significantly improves performance and ease of reusability". The maiden flight took place on 11 May 2018, with the
Bangabandhu Satellite-1
The Bangabandhu Satellite-1 (''Bangabandhu-1'') is the first Bangladeshi geostationary communications and broadcasting satellite. It is named after the father of the nation, Bangabandhu Sheikh Mujibur Rahman. It was manufactured by Thales Aleni ...
satellite. The Block 5 second stage included upgrades to enable it to linger in orbit and reignite its engine three or more times.
Capabilities
Performance
Reliability
As of , Falcon 9 had achieved out of full mission successes ().
SpaceX CRS-1
SpaceX CRS-1, also known as SpX-1, was SpaceX, SpaceX's first operational cargo mission to the International Space Station, under their Commercial Resupply Services (CRS-1) contract with NASA. It was the third flight for the uncrewed SpaceX Dra ...
succeeded in its primary mission, but left a secondary payload in a wrong orbit, while
SpaceX CRS-7
SpaceX CRS-7, also known as SpX-7, was a private American Commercial Resupply Service mission to the International Space Station, contracted to NASA, which launched and failed on June 28, 2015. It disintegrated 139 seconds into the flight aft ...
was destroyed in flight. In addition,
AMOS-6
AMOS-6 was an Israeli communications satellite, one of the Spacecom AMOS series, that was built by Israel Aerospace Industries (IAI), a defense and aerospace company.
AMOS-6 was intended to be launched on flight 29 of a SpaceX Falcon 9 to ...
disintegrated on the launch pad during fueling for an engine test. Based on the Lewis point estimate of reliability, the Falcon 9 Full Thrust had become the most reliable orbital launch vehicle then in operation. Block 5 has a success rate of (/). For comparison, the industry benchmark Soyuz series has performed 1880 launches with a success rate of 95.1% (the latest
Soyuz-2
Soyuz-2 (GRAU index 14A14) is a modernized version of the Soviet Soyuz rocket. In its basic form, it is a three-stage launch vehicle for placing payloads into low Earth orbit. Compared to the previous versions of the Soyuz, the first-stage bo ...
Proton-M
The Proton-M, (Протон-М) GRAU index 8K82M or , is an expendable Russian heavy-lift launch vehicle derived from the Soviet-developed Proton. It is built by Khrunichev, and launched from sites 81 and 200 at the Baikonur Cosmodrome in Kaz ...
's success rate is 90.1%), the European
Ariane 5
Ariane 5 is a European heavy-lift space launch vehicle developed and operated by Arianespace for the European Space Agency (ESA). It is launched from the Centre Spatial Guyanais (CSG) in French Guiana. It has been used to deliver payloads int ...
has performed 110 launches with a success rate of 95.5%, and Chinese
Long March 3B
The Long March 3B (, ''Chang Zheng 3B''), also known as the CZ-3B and LM-3B, is a Chinese orbital launch vehicle. Introduced in 1996, it is launched from Launch Area 2 and 3 at the Xichang Satellite Launch Center in Sichuan. A three-stage rocke ...
has performed 85 launches with a success rate of 95.3%.
F9's launch sequence includes a hold-down feature that allows full engine ignition and systems check before liftoff. After the first-stage engine starts, the launcher is held down and not released for flight until all propulsion and vehicle systems are confirmed to be operating normally. Similar hold-down systems have been used on launch vehicles such as
Saturn V
Saturn V is a retired American super heavy-lift launch vehicle developed by NASA under the Apollo program for human exploration of the Moon. The rocket was human-rated, with multistage rocket, three stages, and powered with liquid-propellant r ...
and
Space Shuttle
The Space Shuttle is a retired, partially reusable low Earth orbital spacecraft system operated from 1981 to 2011 by the U.S. National Aeronautics and Space Administration (NASA) as part of the Space Shuttle program. Its official program na ...
. An automatic safe shut-down and unloading of propellant occur if any abnormal conditions are detected. Prior to the launch date,
SpaceX
Space Exploration Technologies Corp. (SpaceX) is an American spacecraft manufacturer, launcher, and a satellite communications corporation headquartered in Hawthorne, California. It was founded in 2002 by Elon Musk with the stated goal of ...
typically completes a test cycle, culminating in a three-and-a-half second first stage engine static firing.
F9 has triple-redundant flight computers and
inertial navigation
An inertial navigation system (INS) is a navigation device that uses motion sensors (accelerometers), rotation sensors ( gyroscopes) and a computer to continuously calculate by dead reckoning the position, the orientation, and the velocity (dir ...
, with a
GPS
The Global Positioning System (GPS), originally Navstar GPS, is a Radionavigation-satellite service, satellite-based radionavigation system owned by the United States government and operated by the United States Space Force. It is one of t ...
overlay for additional accuracy.
Engine-out capability
Like the
Saturn
Saturn is the sixth planet from the Sun and the second-largest in the Solar System, after Jupiter. It is a gas giant with an average radius of about nine and a half times that of Earth. It has only one-eighth the average density of Earth; h ...
family of rockets, multiple engines allow for mission completion even if one fails. Detailed descriptions of destructive engine failure modes and designed-in engine-out capabilities were made public.
SpaceX emphasized that the first stage is designed for "engine-out" capability.CRS-1 in October 2012 was a partial success after engine no. 1 lost pressure at 79 seconds, and then shut down. To compensate for the resulting loss of acceleration, the first stage had to burn 28 seconds longer than planned, and the second stage had to burn an extra 15 seconds. That extra burn time reduced fuel reserves so that the likelihood that there was sufficient fuel to execute the mission dropped from 99% to 95%. Because NASA had purchased the launch and therefore contractually controlled several mission decision points, NASA declined SpaceX's request to restart the second stage and attempt to deliver the secondary payload into the correct orbit. As a result, the secondary payload reentered the atmosphere.
Merlin 1D engines have suffered two premature shutdowns on ascent. Neither has affected the primary mission, but both landing attempts failed. On an 18 March 2020 Starlink mission, one of the first stage engines failed 3 seconds before cut-off due to the ignition of some
isopropyl alcohol
Isopropyl alcohol (IUPAC name propan-2-ol and also called isopropanol or 2-propanol) is a colorless, flammable organic compound with a pungent alcoholic odor. As an isopropyl group linked to a hydroxyl group (chemical formula ) it is the simple ...
that was not properly purged after cleaning. On another Starlink mission on 15 February 2021, hot exhaust gasses entered an engine due to a fatigue-related hole in its cover. SpaceX stated the failed cover had the "highest... number of flights that this particular boot
over
Over may refer to:
Places
*Over, Cambridgeshire, England
*Over, Cheshire, England
*Over, South Gloucestershire, England
* Over, Tewkesbury, near Gloucester, England
** Over Bridge
*Over, Seevetal, Germany
Music
Albums
* ''Over'' (album), by Pe ...
design had seen."
Reusability
SpaceX planned from the beginning to make both stages reusable. The first stages of early Falcon flights were equipped with parachutes and were covered with a layer of
ablative
In grammar, the ablative case (pronounced ; sometimes abbreviated ) is a grammatical case for nouns, pronouns, and adjectives in the grammars of various languages; it is sometimes used to express motion away from something, among other uses. T ...
cork to allow them to survive
atmospheric re-entry
Atmospheric entry is the movement of an object from outer space into and through the gases of an atmosphere of a planet, dwarf planet, or natural satellite. There are two main types of atmospheric entry: ''uncontrolled entry'', such as the entr ...
. These were defeated by the accompanying aerodynamic stress and heating. The stages were salt-water corrosion-resistant.
In late 2011, SpaceX eliminated parachutes in favor of
powered descent
Vertical takeoff, vertical landing (VTVL) is a form of takeoff and landing for rockets. Multiple VTVL craft have flown. The most widely known and commercially successful VTVL rocket is SpaceX's Falcon 9 first stage.
VTVL technologies were deve ...
. The design was complete by February 2012.
Powered landings were first flight-tested with the suborbital Grasshopper rocket. Between 2012 and 2013, this low-altitude, low-speed demonstration test vehicle made eight vertical landings, including a 79-second round-trip flight to an altitude of . In March 2013, SpaceX announced that as of the first v1.1 flight, every booster would be equipped for powered descent.
Post-mission flight tests and landing attempts
For Flight 6 in September 2013, after stage separation, the
flight
Flight or flying is the process by which an object moves through a space without contacting any planetary surface, either within an atmosphere (i.e. air flight or aviation) or through the vacuum of outer space (i.e. spaceflight). This can be a ...
plan called for the first stage to conduct a burn to reduce its reentry velocity, and then a second burn just before reaching the water. Although not a complete success, the stage was able to change direction and make a controlled entry into the atmosphere. During the final landing burn, the RCS thrusters could not overcome an aerodynamically induced spin. The centrifugal force deprived the engine of fuel, leading to early engine shutdown and a hard splashdown.
After four more ocean landing tests, the
CRS-5
SpaceX CRS-5, also known as SpX-5, was a Commercial Resupply Service mission to the International Space Station (ISS), conducted by SpaceX for NASA, and was launched on 10 January 2015 and ended on 11 February 2015. It was the seventh flight ...
booster attempted a landing on the ASDS floating platform in January 2015. The rocket incorporated (for the first time in an orbital mission)
grid fin
Grid fins (or lattice fins) are a type of flight control surface used on rockets and bombs, sometimes in place of more conventional control surfaces, such as planar fins. They were developed in the 1950s by a team led by and used since the 197 ...
aerodynamic control surfaces, and successfully guided itself to the ship, before running out of hydraulic fluid and crashing into the platform. A second attempt occurred in April 2015, on
CRS-6
SpaceX CRS-6, also known as SpX-6, was a Commercial Resupply Services, Commercial Resupply Service mission to the International Space Station, contracted to NASA. It was the eighth flight for SpaceX's uncrewed SpaceX Dragon, Dragon Comparison ...
. After the launch, the
bipropellant
The highest specific impulse chemical rockets use liquid propellants (liquid-propellant rockets). They can consist of a single chemical (a monopropellant) or a mix of two chemicals, called bipropellants. Bipropellants can further be divided into ...
valve became stuck, preventing the control system from reacting rapidly enough for a successful landing.
The first attempt to land a booster on a ground pad near the launch site occurred on flight 20, in December 2015. The landing was successful and the booster was recovered. This was the first time in history that after launching an orbital mission, a first stage achieved a controlled vertical landing. The first successful booster landing on an ASDS occurred in April 2016 on the drone ship ''
Of Course I Still Love You
An autonomous spaceport drone ship (ASDS) is an ocean-going vessel derived from a deck barge, outfitted with station-keeping engines and a large landing platform and is autonomously controlled when on station for a landing. Construction of ...
'' during CRS-8.
Sixteen test flights were conducted from 2013 to 2016, six of which achieved a soft landing and booster recovery. Since January 2017, with the exceptions of the centre core from the
Falcon Heavy test flight
The Falcon Heavy test flight (also known as the Falcon Heavy demonstration mission) was the first attempt by SpaceX to launch a Falcon Heavy rocket on February 6, 2018, at 20:45 UTC. The successful test introduced the Falcon Heavy as the m ...
,
Falcon Heavy
Falcon Heavy is a partially reusable heavy-lift launch vehicle that is produced by SpaceX, an American aerospace manufacturer. The rocket consists of two strap-on boosters made from Falcon 9 first stages, a center core also made from a Falc ...
USAF
The United States Air Force (USAF) is the air service branch of the United States Armed Forces, and is one of the eight uniformed services of the United States. Originally created on 1 August 1907, as a part of the United States Army Sign ...
STP-2
The Space Test Program (STP) is the primary provider of spaceflight for the United States Department of Defense (DoD) Outline of space science, space science and technology community. STP is managed by a group within the Advanced Systems and De ...
Starlink
Starlink is a satellite internet constellation operated by SpaceX, providing satellite Internet access coverage to 45 countries. It also aims for global mobile phone service after 2023. SpaceX started launching Starlink satellites in 2019. As ...
-4 and 5 missions, every landing attempt has been successful. The only post-landing loss of a first stage occurred on Falcon Heavy
Arabsat-6A
Arabsat-6A is a Geostationary orbit, geostationary communications satellite operated by Arab Satellite Communications Organization, Arabsat. The satellite was built by Lockheed Martin Space Systems on a modernized Lockheed Martin A2100, A2100 bus. ...
after the centre core fell overboard during rough seas on the voyage to land.
Relaunch
The first operational relaunch of a previously flown booster was accomplished in March 2017 with
B1021
A Falcon 9 first-stage booster is a reusable rocket booster used on the Falcon 9 and Falcon Heavy orbital launch vehicles manufactured by SpaceX. The manufacture of first-stage booster constitutes about 60% of the launch price of a single exp ...
on the
SES-10
SES-10, is a geostationary communications satellite awarded in February 2014, owned and operated by SES S.A. and designed and manufactured by Airbus Defence and Space on the Eurostar-3000 satellite bus. It is positioned at the 67° West posi ...
mission after CRS-8 in April 2016. After landing a second time it was retired. In June 2017, booster B1029 helped carry
BulgariaSat-1
BulgariaSat-1 is a Geostationary orbit, geostationary communications satellite operated by Bulgaria Sat and manufactured by SSL (company), SSL. The satellite will provide high-definition television, high definition and ultra-high-definition telev ...
towards GTO after an
Iridium NEXT
The Iridium satellite constellation provides L band voice and data information coverage to satellite phones, pagers and integrated transceivers over the entire surface of Earth. Iridium Communications owns and operates the constellation, additio ...
LEO mission in January 2017, again achieving reuse and landing of a recovered booster. The third reuse flight came in November 2018 on the
SSO-A
SHERPA is a commercial satellite dispenser developed by Andrews Space, a subsidiary of Spaceflight Industries,
mission.
In May 2021 the first booster reached 10 missions. Musk indicated that SpaceX intends to fly boosters until they see a failure in Starlink missions. As of December 2022, the record is 15 flights by the same booster.
Recovery of second stages and fairings
Despite public statements that they would endeavor to make the second-stage reusable as well, by late 2014, SpaceX determined that the mass needed for a heat shield, landing engines, and other equipment to support recovery of the second stage was prohibitive, and abandoned second-stage reusability efforts.
SpaceX developed
payload fairing
A payload fairing is a nose cone used to protect a spacecraft payload against the impact of dynamic pressure and aerodynamic heating during launch through an atmosphere. An additional function on some flights is to maintain the cleanroom environm ...
s equipped with a steerable parachute as well as RCS thrusters that can be recovered and reused. A payload fairing half was recovered following a soft-landing in the ocean for the first time in March 2017, following
SES-10
SES-10, is a geostationary communications satellite awarded in February 2014, owned and operated by SES S.A. and designed and manufactured by Airbus Defence and Space on the Eurostar-3000 satellite bus. It is positioned at the 67° West posi ...
. Subsequently, development began on a ship-based system involving a massive net, in order to catch returning fairings. Two dedicated ships were outfitted for this role, making their first catches in 2019. However, following mixed success, SpaceX returned to water landings and wet recovery.
Launch Complex 39A
Launch Complex 39A (LC-39A) is the first of Launch Complex 39's three launch pads, located at NASA's Kennedy Space Center in Merritt Island, Florida. The pad, along with Launch Complex 39B, were first designed for the Saturn V launch vehicle. Ty ...
of the
Kennedy Space Center
The John F. Kennedy Space Center (KSC, originally known as the NASA Launch Operations Center), located on Merritt Island, Florida, is one of the National Aeronautics and Space Administration's (NASA) ten field centers. Since December 1968 ...
,
Space Launch Complex 4E
Space Launch Complex 4 (SLC-4) is a launch and landing site at Vandenberg Space Force Base, California, U.S. It has two pads, both of which are used by SpaceX for Falcon 9, one for launch operations, and other as Landing Zone 4 (LZ-4) for Space ...
of
Vandenberg Air Force Base Vandenberg may refer to:
* Vandenberg (surname), including a list of people with the name
* USS General Harry Taylor (AP-145), USNS ''General Hoyt S. Vandenberg'' (T-AGM-10), transport ship in the United States Navy, sank as an artificial reef in K ...
, and
Space Launch Complex 40
Space Launch Complex 40 (SLC-40), previously Launch Complex 40 (LC-40) is a launch pad for rockets located at the north end of Cape Canaveral Space Force Station, Florida.
The launch pad was used by the United States Air Force for 55 Titan III a ...
at
Cape Canaveral Air Force Station
Cape Canaveral Space Force Station (CCSFS) is an installation of the United States Space Force's Space Launch Delta 45, located on Cape Canaveral in Brevard County, Florida.
Headquartered at the nearby Patrick Space Force Base, the statio ...
. The latter was damaged in the
AMOS-6
AMOS-6 was an Israeli communications satellite, one of the Spacecom AMOS series, that was built by Israel Aerospace Industries (IAI), a defense and aerospace company.
AMOS-6 was intended to be launched on flight 29 of a SpaceX Falcon 9 to ...
accident in September 2016, but was operational again by December 2017.
Pricing
At the time of F9's 2010 maiden flight, the price of a v1.0 launch was listed from US$49.9–56 million. The list price increased thereafter, to US$54–59.5 million (2012). 56.5 million (v1.1, August 2013), US$61.2 million (June 2014), US$62 million (Full Thrust, May 2016), to US$67 million (2022).
Dragon
A dragon is a reptilian legendary creature that appears in the folklore of many cultures worldwide. Beliefs about dragons vary considerably through regions, but dragons in western cultures since the High Middle Ages have often been depicted as ...
cargo missions to the ISS have an average cost of 133 million under a fixed-price contract with
NASA
The National Aeronautics and Space Administration (NASA ) is an independent agency of the US federal government responsible for the civil space program, aeronautics research, and space research.
NASA was established in 1958, succeeding t ...
, including the cost of the spacecraft. The 2013
DSCOVR
Deep Space Climate Observatory (DSCOVR; formerly known as Triana, unofficially known as GoreSat) is a National Oceanic and Atmospheric Administration (NOAA) space weather, space climate, and Earth observation satellite. It was launched by Space ...
mission, launched with Falcon 9 for
National Oceanic and Atmospheric Administration
The National Oceanic and Atmospheric Administration (abbreviated as NOAA ) is an United States scientific and regulatory agency within the United States Department of Commerce that forecasts weather, monitors oceanic and atmospheric conditio ...
(NOAA), cost US$97 million.
In 2004,
Elon Musk
Elon Reeve Musk ( ; born June 28, 1971) is a business magnate and investor. He is the founder, CEO and chief engineer of SpaceX; angel investor, CEO and product architect of Tesla, Inc.; owner and CEO of Twitter, Inc.; founder of The Bori ...
stated, "Ultimately, I believe 500 per pound (1100/kg) f payload delivered to orbitor less is very achievable". At its 2016 launch price with a full LEO payload, Full Thrust launch costs reached US.
In 2011, Musk estimated that fuel and oxidizer for v1.0 cost about 200,000. The first stage uses of
liquid oxygen
Liquid oxygen—abbreviated LOx, LOX or Lox in the aerospace, submarine and gas industries—is the liquid form of molecular oxygen. It was used as the oxidizer in the first liquid-fueled rocket invented in 1926 by Robert H. Goddard, an applica ...
and of
RP-1
RP-1 (alternatively, Rocket Propellant-1 or Refined Petroleum-1) is a highly refined form of kerosene outwardly similar to jet fuel, used as rocket fuel. RP-1 provides a lower specific impulse than liquid hydrogen (LH2), but is cheaper, is st ...
fuel, while the second stage uses of liquid oxygen and of RP-1.
By 2018, F9's decreased launch costs drew competitors.
Arianespace
Arianespace SA is a French company founded in 1980 as the world's first commercial launch service provider. It undertakes the operation and marketing of the Ariane programme. The company offers a number of different launch vehicles: the heavy ...
began working on
Ariane 6
Ariane 6 is a European expendable launch system currently under development since the early 2010s by ArianeGroup on behalf of the European Space Agency (ESA). It is intended to replace the Ariane 5, as part of the Ariane launch vehicle family. ...
,
United Launch Alliance
United Launch Alliance (ULA), legally United Launch Alliance, LLC, is an American spacecraft launch service provider that manufactures and operates a number of rocket vehicles that are capable of launching spacecraft into orbits around Earth, a ...
(ULA) on
Vulcan Centaur
Vulcan Centaur is a two-stage-to-orbit, heavy-lift launch vehicle that is under development by the United Launch Alliance (ULA) since 2014 with an initial flight expected in early 2023. It is principally designed to meet launch demands for the ...
, and
International Launch Services
International Launch Services, Inc. (ILS) is a joint venture with exclusive rights to the worldwide sale of commercial Angara and Proton rocket launch services. Proton launches take place at the Baikonur Cosmodrome in Kazakhstan while Angara is l ...
(ILS) on Proton Medium.
On 26 June 2019, Jonathan Hofeller (SpaceX vice president of commercial sales) said that price discounts given to early customers on mission with reused boosters had become the standard price. In October 2019, Falcon 9's "base price" of US$62 million per launch was lowered to US$52 million for flights scheduled in 2021 and beyond.
On 10 April 2020,
Roscosmos
The State Space Corporation "Roscosmos" (russian: Государственная корпорация по космической деятельности «Роскосмос»), commonly known simply as Roscosmos (russian: Роскосмос) ...
administrator
Dmitry Rogozin
Dmitry Olegovich Rogozin (russian: link=no, Дми́трий Оле́гович Рого́зин; born 21 December 1963) is a Russian politician who served as director general of Roscosmos from 2018 to July 2022. He previously served as deputy p ...
, said that his outfit was cutting prices by 30%, alleging that SpaceX was price dumping by charging commercial customers US$60 million per flight while charging NASA between 1.5 and 4x as much for the same flight. Musk denied the claim and replied that the price difference reflected that the F9s were 80% reusable, while Russian rockets were single use. ULA CEO
Tory Bruno
Tory Bruno (born November 3, 1961 as Salvatore Thomas Bruno) is an American aerospace engineer and executive. He has been the CEO of United Launch Alliance (ULA) since August 2014. Before ULA, he worked at Lockheed Martin, where he made the trans ...
stated "Our estimate remains around 10 flights as a fleet average to achieve a consistent breakeven point ... and that no one has come anywhere close". However, Elon Musk responded "Payload reduction due to reusability of booster and fairing is <40% for Falcon 9 and recovery and refurb is <10%, so you're roughly even with 2 flights, definitely ahead with 3".
CNBC
CNBC (formerly Consumer News and Business Channel) is an American basic cable business news channel. It provides business news programming on weekdays from 5:00 a.m. to 7:00 p.m., Eastern Time, while broadcasting talk sho ...
reported in April 2020 that the
United States Air Force
The United States Air Force (USAF) is the air service branch of the United States Armed Forces, and is one of the eight uniformed services of the United States. Originally created on 1 August 1907, as a part of the United States Army Signal ...
's launches were costing US$95 million due to needed extra security. SpaceX executive Christopher Couluris stated that reusing rockets could bring prices even lower, that it "costs 28 million to launch it, that's with everything".
Secondary payloads
F9 payload services include secondary and tertiary payloads mounted via an
EELV Secondary Payload Adapter
The EELV Secondary Payload Adapter (ESPA) is an adapter for launching secondary payloads on orbital launch vehicles.
Originally developed for US launch vehicles in the 2000s to launch secondary payloads on space missions of the United States Depa ...
(ESPA) ring, the same interstage adapter first used for launching secondary payloads on
US DoD
The United States Department of Defense (DoD, USDOD or DOD) is an executive branch department of the federal government charged with coordinating and supervising all agencies and functions of the government directly related to national secur ...
missions that use the
Evolved Expendable Launch Vehicle
National Security Space Launch (NSSL) — formerly Evolved Expendable Launch Vehicle (EELV) from 1994 to 2019 — is a program of the United States Space Force (USSF) intended to assure access to space for United States Department of Defense and o ...
s (EELV)
Atlas V
Atlas V is an expendable launch system and the fifth major version in the Atlas (rocket family), Atlas launch vehicle family. It was originally designed by Lockheed Martin, now being operated by United Launch Alliance (ULA), a joint venture be ...
and
Delta IV
Delta IV is a group of five expendable launch systems in the Delta (rocket family), Delta rocket family introduced in the early 2000s. Originally designed by Boeing's Defense, Space and Security division for the National Security Space Launch, ...
. This enables secondary and even tertiary missions with minimal impact to the original mission. In 2011, SpaceX announced pricing for ESPA-compatible payloads.
Historical artifacts and museum Falcon 9s
SpaceX first put a Falcon 9 (B1019) on public display at their headquarters in
Hawthorne, California
Hawthorne is a city in the Los Angeles metropolitan area, located in southwestern Los Angeles County, California. It is part of a seventeen-city region commonly called the South Bay. As of the 2020 US census, Hawthorne had a population of 88,0 ...
, in 2016.
In 2019, SpaceX donated a Falcon 9 (B1035) to
Space Center Houston
Space Center Houston is a science museum that serves as the official visitor center of NASA Johnson Space Center in Houston. It was designated a Smithsonian Affiliate museum in 2014. The organization is owned by NASA, and operated under a co ...
, in
Houston, Texas
Houston (; ) is the most populous city in Texas, the most populous city in the Southern United States, the fourth-most populous city in the United States, and the sixth-most populous city in North America, with a population of 2,304,580 in ...
. It was a booster that flew two missions, "the 11th and 13th supply missions to the
International Space Station
The International Space Station (ISS) is the largest modular space station currently in low Earth orbit. It is a multinational collaborative project involving five participating space agencies: NASA (United States), Roscosmos (Russia), JAXA ...
nd wasthe first Falcon 9 rocket NASA agreed to fly a second time".
In 2021, SpaceX donated a Falcon Heavy side booster (B1023) to the
Kennedy Space Center Visitor Complex
The Kennedy Space Center Visitor Complex is the visitor center at NASA's Kennedy Space Center on Merritt Island, Florida. It features exhibits and displays, historic spacecraft and memorabilia, shows, two IMAX theaters, and a range of bus tour ...
.
Notable payloads
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AMOS-17
AMOS-17 is an Israeli commercial communications satellite, part of the AMOS series of satellites.
History
Spacecom, the AMOS satellites operator, announced in December 2016 that it has signed a US$161 million contract with Boeing to build ...
*
Bangabandhu Satellite-1
The Bangabandhu Satellite-1 (''Bangabandhu-1'') is the first Bangladeshi geostationary communications and broadcasting satellite. It is named after the father of the nation, Bangabandhu Sheikh Mujibur Rahman. It was manufactured by Thales Aleni ...
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Beresheet
''Beresheet'' ( he, בְּרֵאשִׁית, ''Bərēšīṯ'', "In the beginning"; Book of Genesis) was a demonstrator of a small robotic lunar lander and lunar probe operated by SpaceIL and Israel Aerospace Industries. Its aims included insp ...
lunar lander
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Boeing X-37
The Boeing X-37, also known as the Orbital Test Vehicle (OTV), is a reusable robotic spacecraft. It is boosted into space by a launch vehicle, then re-enters Earth's atmosphere and lands as a spaceplane. The X-37 is operated by the United Stat ...
CRS-7
SpaceX CRS-7, also known as SpX-7, was a private American Commercial Resupply Service mission to the International Space Station, contracted to NASA, which launched and failed on June 28, 2015. It disintegrated 139 seconds into the flight aft ...
*
Double Asteroid Redirection Test
Double Asteroid Redirection Test (DART) is a NASA space mission aimed at testing a method of planetary defense against near-Earth objects (NEOs). It was designed to assess how much a spacecraft impact deflects an asteroid through its transfer ...
(DART)
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EchoStar 23
EchoStar Corporation is an American company, a worldwide provider of satellite communication and Internet services through its Hughes Network Systems and EchoStar Satellite Services business segments. EchoStar is based out of unincorporated Arapa ...
NROL
This is a list of NRO Launch (NROL) designations, i.e. satellites operated by the United States National Reconnaissance Office. Those missions are generally classified, so that their exact purposes and orbital elements are not published. Howev ...
*
Orbcomm OG2
Orbcomm is a family of low Earth orbit communications satellites, operated by the United States satellite communications company Orbcomm. , 51 such satellites have orbited Earth, with 50 still continuing to do so.
Satellite types Orbcomm-CD ...
*
RADARSAT Constellation
The RADARSAT Constellation Mission (RCM) is a three-spacecraft fleet of Earth observation satellites operated by the Canadian Space Agency. The RCM's goal is to provide data for climate research and commercial applications including oil exploratio ...
*
SES-10
SES-10, is a geostationary communications satellite awarded in February 2014, owned and operated by SES S.A. and designed and manufactured by Airbus Defence and Space on the Eurostar-3000 satellite bus. It is positioned at the 67° West posi ...
*
Sirius XM
Sirius XM Holdings Inc. is an American broadcasting company headquartered in Midtown Manhattan, New York City that provides satellite radio and online radio services operating in the United States. It was formed by the 2008 merger of Sirius Sat ...
Transiting Exoplanet Survey Satellite
Transiting Exoplanet Survey Satellite (TESS, Explorer 95 or MIDEX-7) is a space telescope for NASA's Explorer program, designed to search for exoplanets using the transit method in an area 400 times larger than that covered by the ''Kepler' ...
Comparison of orbital launch systems
This comparison of orbital launch systems lists the attributes of all individual rocket configurations designed to reach orbit. A first list contains rockets that are operational or in development as of 2022; a second list includes all retired roc ...
*
List of Falcon 9 first-stage boosters
A Falcon 9 first-stage booster is a reusable rocket booster used on the Falcon 9 and Falcon Heavy orbital launch vehicles manufactured by SpaceX. The manufacture of first-stage booster constitutes about 60% of the launch price of a single expe ...
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SpaceX launch vehicles
SpaceX manufactures launch vehicles to operate its launch provider services and to execute its various exploration goals. SpaceX currently manufactures and operates the Falcon 9 Full Thrust family of medium-lift launch vehicles and the Falcon ...